Athena Instruments Pvt. Ltd.

Nitrogen Gas Plant Generator

Athena Technology, an ISO 9001: 2015 Certified Company is a reputed manufacturer, exporter of high quality scientific instruments and laboratory equipments. Our unparalleled array of products includes Nitrogen Evaporator, Nitrogen Gas Generator, Zero Gas Generator and Hydrogen Gas Generator.

Under the brand name Athena, our products are known for their high efficiency, unmatched reliability, high durability, proven performance

1100 lpm to 50000 lpm

(61 nm³/hr to 3000 nm³/hr)

Application (examples)

Nitrogen gas has been used for decades in the food packaging industry to help preserve the freshness, integrity and quality of the packaged product. Nitrogen can provide benefits in main packaging types:

Nitrogen Gas is being increasingly used in the processed food industry and specially for packaging purposes. Nitrogen has long been used in the food packaging industry to help preserve the freshness, integrity and quality of the delivered product. Food packaging types include: bags, bottles, cans, boxes, plastic or card board containers. Manufacturers often use a Nitrogen gas purge to displace oxygen from the packaging before sealing it closed. The presence of oxygen introduces moisture which can deteriorate the

food quality. Using Nitrogen purge food packaging of oxygen is a safe practice widely used throughout the food industry.

Nitrogen Generator, Athena Technology Nitrogen Generation Technology is a safe, reliable and cost effective alternative to high pressure N2 cylinders. We explore the benefits of Nitrogen gas for snack food packaging application.

Applications

• Food packaging (cheese, salami, coffee, dried fruit, herbs, fresh pasta, ready meals, sandwiches, etc. ..)

• Bottling wine, oil, water, vinegar

• Fruit and vegetable storage and packing material

• Industry

• Medical

• Chemistry

• PSA Nitrogen Generator System is used worldwide.

• Food packing, Food storing, Electric & Electronic industry, Petro-gas & Oil field, Chemicals & Petrochemicals, Coal-mine, Metallurgy, Pharmacy, SMT, Fire-resistance, lab, Air diving, and so on

• Full Automation: All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.

• Lower Space Requirement: The design and Instrument makes the plant size very compact, assembly on skids, pre fabricated from factory.

• Fast Start-up: Start-up time is only 5 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen demand changes.

• High Reliability: Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 99% always.

• Molecular Sieves life: Expected Molecular sieves life is around 7-years i.e. whole life time of nitrogen plant. So no replacement costs.

• Adjustable: By altering flow, you can deliver nitrogen with precisely the right purity.

• Program control: Nitrogen gas could be adjusted automatically according to usage flow under stable pressure and flow
• Advanced technology: It uses noble metal as catalyst, high catalytic efficiency, and large nitrogen production
• Two-level catalysis: Oxygen content in nitrogen is less than 3ppm.
• Lower moisture in nitrogen gas

Technical Parameters:

• N2 Purifier to remove O2 and all other unwanted impurities to produces Nitrogen up to UHP grade.
• Automatic Heatless Air dryer time-based operation
• Surge receiver with pressure regulator & valve inbuilt
• Nitrogen, Air gas with regulator, Gauge, and toggle valve (inbuilt) SS tank

Air Filters for moisture, dust and oil, mist removal (set of 2 filters):

• Method of Purification: PSA (pressure swing adsorption) & Depressurizations
• Valves: PLC Based Pneumatic 2 Way.
• Gas outlet: ¼” or ½” BSP male
• Built-in reservoir: storage tank provided
• Micron Filters: micron filters provided
• Safety valve & gauges: safety valve, pressure gauges, electronic timer and solenoid valve provided.
• Warranty and Spares: 1 year from the date of acceptance

Nitrogen Gas Generator For Food Packaging:
Standard fittings like Nuts, Ferrules, Union, Couplings, clamps, Hardware Hose Pipe, Cable etc. Nitrogen generators cover a wide Lab Gas Nitrogen Generators by ATHENA TECHNOLOGY range of flows and purities to exactly match the needs of applications including LCMS, GC, ICP, ELSD / CAD detector, Circular Dichroism and Sample Evaporation. The optional Generators incorporating an integrated oil-free compressor completely eliminate any reliance on a house compressed air supply giving complete security of supply. The technology used to procure a continuous flow of high purity nitrogen is pressure swing absorption ( PSA ). This technique uses one or two carbon molecular sieves beds (CMS) to eliminate oxygen and other contaminants in the ambient air selectively.

Nitrogen is normally used as protective gas or atmosphere gas for reduction and carburetor. Under-circumstance of room temperature and high pressure, oxygen and nitrogen are separated by different-diffusion rate in CMS.Nitrogen purity and output volume is adjustable to meet customer’s requirements.

PSA technique (Pressure Swing Adsorption, PSA for short):it's a kind of advanced gas separation technology, based on physical adsorption of gas molecule on the internal surface of adsorbent (porous solid substances), using adsorbents in the same pressure easy to absorb the high boiling point gas, difficult to absorb low boiling point gas, and under high pressure adsorption amount of absorbed gas increases, under low pressure adsorption of absorbed gas to reduce the features to achieve gas separation. This process under pressure adsorption of impurities, under reduced pressure adsorption of impurities, make the adsorbent regeneration, is the PSA cycle.

Product Feature

Our PSA Nitrogen Generator has many advantages, such as high purity, simple process, full automation, low

operating cost and so on. And it is widely used in many industry, such as Food packing, Food storing, Electric & Electronic industry, Petrogas & Oil field, Chemicals & Petro-chemicals, Coal-mine, Metallurgy, Pharmacy, SMT, Fire-resistance, lab, Air driving, and so on.

All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.

The lifetime is long and it’s easy replace and maintain for the compressor air purification components.

The output flow of exit is large and the pressure of exit can adjust in the a setting range.

The Nitrogen purity can reach to > 99.99% without other nitrogen purification equipment. If add the nitrogen purification equipment, the purity can reach to>99.999%.

Low investment and energy consumption.

Simple operation and maintenance.

• Fast Start-up: Start-up time is only 5 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen demand changes.

• High Reliability: Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 99% always.

• Molecular Sieves life: Expected Molecular sieves life is around 7-years i.e. whole life time of nitrogen plant. So no replacement costs.

• Adjustable: By altering flow, you can deliver nitrogen with precisely the right purity.

Applications

• Food packaging (cheese, salami, coffee, dried fruit, herbs, fresh pasta, ready meals, sandwiches, etc. ..)

• Bottling wine, oil, water, vinegar

• Fruit and vegetable storage and packing material

• Industry

• Medical

• Chemistry

• PSA Nitrogen Generator System is used worldwide.

• Food packing, Food storing, Electric & Electronic industry, Petro-gas & Oil field, Chemicals & Petrochemicals, Coal-mine, Metallurgy, Pharmacy, SMT, Fire-resistance, lab, Air diving, and so on

• Full Automation: All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.

• Lower Space Requirement: The design and Instrument makes the plant size very compact, assembly on skids, pre fabricated from factory.

Nitrogen Gas Plant Generator

Athena Technology, an ISO 9001: 2015 Certified Company is a reputed manufacturer, exporter of high quality scientific instruments and laboratory equipments. Our unparalleled array of products includes Nitrogen Evaporator, Nitrogen Gas Generator, Zero Gas Generator and Hydrogen Gas Generator.

Under the brand name Athena, our products are known for their high efficiency, unmatched reliability, high durability, proven performance

 Advantages:

• The gas separation of PSA takes such advantages as different gas has different adsorbing capacity in the CMS under different pressure to separate gases. PSA nitrogen generators are designed based on the PSA theory. They possess the properties of simple technology, low space requirement, quick start up, simple maintenance & operation, good applicability, high automation, low operation cost, low investment, etc.

• Convenient and efficient to generate nitrogen:

Advance technology, special gas flow distributor to make the gas distribute more well-distributed, high efficient use of CMS, qualified nitrogen can be offered within 15 to 30 minutes.  

• Convenient use: The equipment structure is compact, low space coverage and no need of  construction investment, low investment, the only thing to do is to connect power to generate nitrogen.

• More economical than other ways of nitrogen supply: PSA technology is a simple way to generate nitrogen. It takes air as source, and the only energy consumption is only electricity consumption. So ithas the advantages of low operation cost, low energy consumption and high efficiency.

• Electromechanical integrated design to realize automatic operation: Imported PLC control the full automation, the flow rate, pressure and purity of nitrogen can be regulated and displayed consecutively; No personnel is needed to be on duty.

1100 lpm to 50000 lpm

(61 nm³/hr to 3000 nm³/hr)

Applications

• Food packaging (cheese, salami, coffee, dried fruit, herbs, fresh pasta, ready meals, sandwiches, etc. ..)

• Bottling wine, oil, water, vinegar

• Fruit and vegetable storage and packing material

• Industry

• Medical

• Chemistry

• PSA Nitrogen Generator System is used worldwide.

• Food packing, Food storing, Electric & Electronic industry, Petro-gas & Oil field, Chemicals & Petrochemicals, Coal-mine, Metallurgy, Pharmacy, SMT, Fire-resistance, lab, Air diving, and so on

• Full Automation: All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.

• Lower Space Requirement: The design and Instrument makes the plant size very compact, assembly on skids, pre fabricated from factory.

• Fast Start-up: Start-up time is only 5 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen demand changes.

• High Reliability: Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 99% always.

• Molecular Sieves life: Expected Molecular sieves life is around 7-years i.e. whole life time of nitrogen plant. So no replacement costs.

• Adjustable: By altering flow, you can deliver nitrogen with precisely the right purity.

• N2 Purifier to remove O2 and all other unwanted impurities to produces Nitrogen up to UHP grade.
• Automatic Heatless Air dryer time-based operation
• Surge receiver with pressure regulator & valve inbuilt
• Nitrogen, Air gas with regulator, Gauge, and toggle valve (inbuilt) SS tank

Air Filters for moisture, dust and oil, mist removal (set of 2 filters):

• Method of Purification: PSA (pressure swing adsorption) & Depressurizations
• Valves: PLC Based Pneumatic 2 Way.
• Gas outlet: ¼” or ½” BSP male
• Built-in reservoir: storage tank provided
• Micron Filters: micron filters provided
• Safety valve & gauges: safety valve, pressure gauges, electronic timer and solenoid valve provided.
• Warranty and Spares: 1 year from the date of acceptance

Nitrogen Gas Generator For Food Packaging:
Standard fittings like Nuts, Ferrules, Union, Couplings, clamps, Hardware Hose Pipe, Cable etc. Nitrogen generators cover a wide Lab Gas Nitrogen Generators by ATHENA TECHNOLOGY range of flows and purities to exactly match the needs of applications including LCMS, GC, ICP, ELSD / CAD detector, Circular Dichroism and Sample Evaporation. The optional Generators incorporating an integrated oil-free compressor completely eliminate any reliance on a house compressed air supply giving complete security of supply. The technology used to procure a continuous flow of high purity nitrogen is pressure swing absorption ( PSA ). This technique uses one or two carbon molecular sieves beds (CMS) to eliminate oxygen and other contaminants in the ambient air selectively.

Introduction:

• N2 Purifier to remove O2 and all other unwanted impurities to produces Nitrogen up to UHP grade.
• Automatic Heatless Air dryer time-based operation
• Surge receiver with pressure regulator & valve inbuilt
• Nitrogen, Air gas with regulator, Gauge, and toggle valve (inbuilt) SS tank

Air Filters for moisture, dust and oil, mist removal:

• Method of Purification: PSA (pressure swing adsorption) & Depressurizations
• Valves: PLC Based Pneumatic 2 Way.
• Gas outlet: ¼” or ½” BSP male
• Built-in reservoir: storage tank provided
• Micron Filters: micron filters provided
• Safety valve & gauges: safety valve, pressure gauges, electronic timer and solenoid valve provided.
• Warranty and Spares: 1 year from the date of acceptance

Nitrogen Gas Generator for Food Packaging:
Standard fittings like Nuts, Ferrules, Union, Couplings, clamps, Hardware Hose Pipe, Cable etc.Nitrogen generators cover a wide Lab Gas Nitrogen Generators by ATHENA TECHNOLOGY range of flows and purities to exactly match the needs of applications including LCMS, GC, ICP, ELSD / CAD detector, Circular Dichroism and Sample Evaporation. The optional Generators incorporating an integrated oil-free compressor completely eliminate any reliance on a house compressed air supply giving complete security of supply. The technology used to procure a continuous flow of high purity nitrogen is pressure swing absorption ( PSA ). This technique uses one or two carbon molecular sieves beds (CMS) to eliminate oxygen and other contaminants in the ambient air selectively.

High Capacity Nitrogen Gas Generator
Features:

• N2 Purifier to remove O2 and all other unwanted impurities to produces Nitrogen up to UHP grade
• Automatic Heatless Air dry time-based operation
• Surge receiver with pressure regulator & valve inbuilt
• Nitrogen, Air gas with regulator, Gauge and toggle valve (inbuilt) SS tank

Air Filters for moisture, dust and oil, mist removal:

• Method of Purification : PSA (pressure swing adsorption) & Depressurizations
• Valves: PLC Based Pneumatic 2 Way.
• Gas outlet : ¼” or ½” BSP male
• Built in reservoir : storage tank provided
• Power Supply : 230V AC 50 Hzs 1Ph 1.5
• Micron Filters : micron filters provided
• Safety valve & gauges : safety valve, pressure gauges, electronic timer and solenoid valve provided.
• Warranty and Spares : 1 year from the date of acceptance

Nitrogen Gas Generator for Food Packaging:
Standard fittings like Nuts, Ferrules, Union, Couplings, clamps, Hardware Hose Pipe, Cable etc. Nitrogen generators cover a wide Lab Gas Nitrogen Generators by ATHENA TECHNOLOGY range of flows and purities to exactly match the needs of applications including LCMS, GC, ICP, ELSD / CAD detector, Circular Dichroism and Sample Evaporation. The optional Generators incorporating an integrated oil free compressor completely eliminate any reliance on a house compressed air supply giving complete security of supply. The technology used to procure a continuous flow of high purity nitrogen is pressure swing absorption ( PSA ). This technique uses one or two carbon molecular sieves beds (CMS) to eliminate oxygen and other contaminants in the ambient air selectively. 

Introduction:

• N2 Purifier to remove O2 and all other unwanted impurities to produces Nitrogen up to UHP grade.
• Automatic Heatless Air dryer time-based operation
• Surge receiver with pressure regulator & valve inbuilt
• Nitrogen, Air gas with regulator, Gauge, and toggle valve (inbuilt) SS tank

Air Filters for moisture, dust and oil, mist removal (set of 2 filters):

• Method of Purification: PSA (pressure swing adsorption) & Depressurizations
• Valves: PLC Based Pneumatic 2 Way.
• Gas outlet: ¼” or ½” BSP male
• Built-in reservoir: storage tank provided
• Micron Filters: micron filters provided
• Safety valve & gauges: safety valve, pressure gauges, electronic timer and solenoid valve provided.
• Warranty and Spares: 1 year from the date of acceptance

Nintrogen Gas Generator for Food Packaging:
Standard fittings like Nuts, Ferrules, Union, Couplings, clamps, Hardware Hose Pipe, Cable etc. Nitrogen generators cover a wide Lab Gas Nitrogen Generators by ATHENA TECHNOLOGY range of flows and purities to exactly match the needs of applications including LCMS, GC, ICP, ELSD / CAD detector, Circular Dichroism and Sample Evaporation. The optional Generators incorporating an integrated oil-free compressor completely eliminate any reliance on a house compressed air supply giving complete security of supply. The technology used to procure a continuous flow of high purity nitrogen is pressure swing absorption ( PSA ). This technique uses one or two carbon molecular sieves beds (CMS) to eliminate oxygen and other contaminants in the ambient air selectively.